Duites  & Responsibilities:

• Support in identifying process and efficiency improvement projects related to maintenance; works with customers to do the same.

• Develops and propose project brief that includes the cost benefit analysis and related capex required.

• Once approved, manages the execution of the projects.

• Ensures projects are conducted as per company policy and procedure including procurement and AFCE. 

• Write bid documents that outline scopes of work necessary to fully defining project requirements

• Develop timelines and budgets for the equipment / facility projects.

• Obtain bids, procure service and manage contract services needed for installation of new equipment and/or building improvements as well as relocating current equipment.

• Delivers finished projects as designed on-time and on-budget with no safety or environmental issues.

• Create layouts in cooperation with production Managers, operators and maintenance team members.

• Develops design and installation specifications along with commissioning plans to insure operational needs are met including maintainability and reliability requirements.

• Provide recommendations to capital improvement projects to ensure reliability and maintainability

• Provides instruction to maintenance technicians in trouble shooting equipment.

• Create drawings & specifications for part fabrication if not commercially available.

• Prepare a parts replacement list for ordering parts or restocking of inventory.

• Assist in ordering parts, materials and services within SAP system.

• Define methods to perform preventive maintenance on machines.

• Specify method to make various replacement parts, weld, solder, fit pipe, and fabricate sheet metal guards

• Analyze machine problems by using troubleshooting techniques, repair manuals, drawings or manufacturers' specifications to determine logical approach to correct the problem and addressing root cause.

• Provide expertise on troubleshooting Electrical Mechanics, Hydraulics and Fluid Systems

• Apply knowledge of functional operation of electric units and systems to diagnose cause of malfunction. Understand & apply PLC ladder logic.

• Interpret prints and manufacturers' specifications.

• Use hand tools and test instruments. Test electronic components and circuits to locate defects.

• Provide instruction to replace defective components and wiring.

• Train & direct Machine Maintenance Technicians on major installations and repairs as required.

• Support and enhance PM Program.

• Work with plant team to analyze loss data to identify underperforming assets

• Ensure compliance to internal and external policies, procedures, and regulations and to assist external auditors such as insurance companies, and / or other groups as required.

• Lead efforts for plant loss mapping based on value stream mapping (details individual equipment processing rates and constraints)

• Work with primary cross functional teams to identify, evaluate and implement design changes, asset strategies revisions and operating / maintenance procedure updates

• Build and publish weekly and monthly reports commenting on the overall trends and progress of the asset activities

• Apply FMEA in equipment and facilities risk assessments

• Act as single point reliability contact, providing technical direction for cross function teams at the manufacturing site

• Build strong positive relationships with diverse groups through day-to-day reliability plant support with a continuous focus on safe, reliable, and efficient operations

• Provide strong technical leadership, expertise, and advice in support of facility operations with the goal of optimizing facility reliability through the application of PM and Pd.M. programs

• Recommend maintenance/operating technologies, methodologies that improve reliability

• Promote a proactive approach to minimize / eliminate failures by acquiring and analyzing failure data and predicting asset reliability with a goal to reduce maintenance related production losses

• Promote the application of and facilitate root cause analysis across the facility based on our Global RCA triggers

• Develop business justifications for resolution of equipment reliability problems

• Collaborate with Project and Maintenance, providing technical guidance and support for new equipment commissioning

• Lead the development of technical standards database and advocate the use of those standards as part of precision maintenance being executed by the plant maintenance teams

• Propose changes to inspect equipment and facility through the PM Optimizing tool

• Document technical memory methods, processes, and products

• Monitor technical expertise

• Train maintenance & reliability teams in new procedures / reliability tools when applicable

• Responsible for repository of equipment life cycle cost data from design for reliability phase through decommissioning

• Responsible for executing specific functional (lubrication, vibration, condition monitoring, etc.) program audits

• Work with Maintenance heads and maintenance teams to understand the root cause and develop the solution and then support and work with Operations, Maintenance and Project to implement the solution

• Evaluate the performance reports as part of asset management and monitor the main indicators of maintenance and reliability (KPIs)

• Develop Equipment Strategy plans that may be plant specific or across the network, with the purpose of increasing reliability and availability

• Ensure plant maintenance is carried out respecting safety rules and regulations

• Enforce the use of PPE’s

• Make sure “Safe Work Permit” is implemented whenever necessary

• Proactively manage safety of contractors together with SHE Engineer and colleagues from other departments

• Promote implementation of Accident Registration and Analysis when necessary and support the SHE Engineer during the investigation of the root causes for accidents

• Make sure housekeeping is maintained to the highest standards

Job Requirements

Qualification:

• More than 5 years’ experience in a similar role within manufacturing, preferably food manufacturing /Soap and Detergent. 

• Mechanical or electrical Engineering Degree or equivalent Degree 

Competencies: 

• Communication skill

• Coaching skill

• Problem solving Skill

• Problem Anticipation

• Attention to Detail

How to Apply

Qualified candidates who meet the above requirements can apply via THIS LINK